Products
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Filter cages for industrial equipment
We deeply understand that different industrial scenarios have different requirements for dust – collection equipment. Therefore, we launch a professional customization service for galvanized filter cages. No matter the size of your dust – collection system or what unique requirements you have for filtration accuracy and dimensional specifications, we can rely on advanced technology and rich experience to create exclusive filter cages for you.
Every link from design to production strictly adheres to high standards, ensuring that the customized galvanized filter cages seamlessly cooperate with your dust filter bags, precisely filtering every dust particle, escorting your production environment, and helping enterprises achieve the goals of green and efficient production.
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304SS Filter Cages for Industrial Dust Collection
In the field of industrial dust collection, precise fit is of vital importance. Our 304SS filter cages are crafted through precision processes to perfectly match various dust filter bags. The 304 stainless – steel material endows them with excellent corrosion resistance. Whether in a humid and dusty environment or under mild acid – alkali erosion conditions, they can operate stably and are not easily damaged for long – term use.
Their scientific and reasonable structural design effectively supports the filter bags, ensuring full utilization of the filtration area and greatly enhancing dust – collection efficiency. It helps enterprises upgrade the cleanliness of their production environments and easily meet environmental protection challenges. Choosing our 304SS filter cages means choosing an efficient and durable industrial dust – collection solution.
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What is the specific working principle of pulse valve coil?
The working principle of the 24V pulse valve coil mainly involves the interaction between electricity and magnetism. Here is a detailed explanation:
- Electromagnetic induction: The pulse valve coil is essentially a solenoid, which is made of many turns of copper wire wound around a core. When a 24V alternating current is applied to the coil, according to Faraday’s law of electromagnetic induction, an alternating magnetic field is generated around the coil. The strength and direction of this magnetic field change with the frequency of the alternating current.
- Magnetic force generation: The core inside the coil is usually made of a ferromagnetic material such as iron. When the coil is energized, the core is magnetized by the magnetic field, which significantly enhances the magnetic field intensity. This strong magnetic field exerts a magnetic force on the movable parts of the pulse valve, such as the armature.
- Valve actuation: The magnetic force causes the armature to move. When the current is turned on, the magnetic force attracts the armature, which in turn opens the valve to allow the fluid (gas or liquid) to pass through. When the current is cut off, the magnetic field disappears, and the armature returns to its original position under the action of a spring or other restoring force, closing the valve and stopping the fluid flow. By controlling the on – off time of the current, the opening and closing time of the pulse valve can be accurately controlled, thereby achieving precise control of the fluid flow rate and pressure in the filtering and purifying device.
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The customized 220V pulse valve coil is used for the filtering and purifying device parts
The customized 220V pulse valve coil is a crucial component within the filtering and purifying device. When an electrical current is applied to this coil, it generates a powerful magnetic field. This magnetic field, in turn, acts as the driving force behind the operation of the pulse valve.
During the normal operation of the filtering and purifying device, the pulse valve coil plays a key role in controlling the flow of gas or liquid. It enables the rapid opening and closing of the pulse valve. For instance, in a dust – collecting filtering system, when the filter elements become clogged with contaminants, the pulse valve coil receives an electrical signal. This signal activates the coil, causing the pulse valve to open suddenly. High – pressure air or cleaning fluid then rushes through the opened valve, forcefully blasting away the accumulated dust and debris from the filter elements. This timely and efficient cleaning action ensures that the filter elements can maintain their high – performance filtering capabilities, effectively purifying the air or liquid passing through the device. In essence, the customized 220V pulse valve coil is the core element that guarantees the smooth operation and continuous purification efficiency of the filtering and purifying device parts.
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Solenoid Air Valve Controller DMK-4CSA-6 220VAC Input 24VDC Output
Solenoid Air Valve Controller DMK-4CSA-6 220VAC Input 24VDC Output
Functions of Pulse Controllers- Precise Timing and Sequencing
Pulse controllers are engineered to exercise exacting control over the timing and sequencing of pulses. They possess the capacity to generate pulses at meticulously defined intervals, a feature of paramount importance across numerous industrial and technological processes. In the context of a dust collector system, for example, the controller precisely times the emission of high – pressure air pulses. This ensures that filter bags are cleaned at the most opportune moments. By doing so, it effectively prevents excessive dust accumulation, all while minimizing compressed air wastage, thus enhancing the overall efficiency and sustainability of the system. - Adjustable Pulse Parameterization
These controllers offer the flexibility to fine – tune a diverse range of pulse parameters, including pulse width, amplitude, and frequency. This ability to precisely customize these parameters renders them highly versatile and adaptable to a wide array of applications. In manufacturing processes involving the activation of solenoid valves, the pulse width can be adjusted with great precision. This adjustment directly controls the duration of valve opening, enabling the accurate regulation of fluid or gas flow rates. Such precision is crucial for maintaining the quality and consistency of production processes. - System Integration and Coordination
Pulse controllers play an indispensable role in integrating and coordinating disparate components within a complex system. They are designed to interface seamlessly with sensors, actuators, and other control devices. In an automated assembly line, the pulse controller receives real – time signals from sensors that detect the position of components. Based on these incoming signals, it promptly sends out precisely calibrated pulses to actuators, such as motors or pneumatic cylinders. This coordinated action enables the execution of tasks like part picking, placing, and fastening in a highly synchronized and efficient manner, thereby optimizing the productivity and reliability of the assembly line.
- Precise Timing and Sequencing
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Right angle Electromagnetic Pulse Gas Valve Solenoid Valve
Here is the relevant information about industrial filter valves:
Overview
Industrial filter valves are an indispensable device in the pipeline series for conveying media. They are usually installed at the inlet end of equipment such as hydraulic control valves, pressure reducing valves, pressure relief valves, and fixed water level valves. They are used to remove impurities in the media and prevent particulate impurities from entering the passage and causing blockages, so as to protect the fittings on the equipment pipeline from wear and blockages.Working Principle
- Impurity Interception: When the fluid passes through the filter valve, the filter elements such as the filter screen or filter cartridge will intercept the impurity particles larger than the pore size of the filter elements, allowing the clean fluid to pass through the filter elements, thus realizing the separation of impurities from the fluid. For example, in a Y-type filter, when the fluid enters the filter basket through the main pipe, the solid impurity particles are blocked in the filter basket, and the clean fluid is discharged from the filter outlet through the filter basket.
- Backwashing Function: Some industrial filter valves are equipped with an automatic backwashing function. When the impurities in the filter accumulate on the surface of the filter cartridge and cause the pressure difference between the inlet and outlet to increase to the set value, or when the set backwashing time is reached, the backwashing mechanism will be driven to work. For example, in an automatic sewage discharge filter, the backwashing suction cup opening will be aligned with the inlet of the filter cartridge, the sewage discharge valve will be opened, the system will relieve pressure and drain water, and a part of the clean circulating water will flow from the outside to the inside of the filter cartridge by using negative pressure, flushing the impurity particles adsorbed on the inner wall of the filter cartridge into the suction cup along with the water flow and discharging them from the sewage discharge valve.
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Pulse Jet Timer Controller Solenoid Air Valve Controller DMK-4CSA-6 220VAC Input 24VDC Output for Dust Collector
Pulse Jet Timer Controller Solenoid Air Valve Controller DMK-4CSA-6 220VAC Input 24VDC Output for Dust Collector
Timing and Sequencing
- Pulse controllers are designed to precisely control the timing and sequencing of pulses. They can generate pulses at specific intervals, which is crucial for many industrial and technological processes. For example, in a dust collector system, the controller accurately times the release of high – pressure air pulses. This ensures that the filter bags are cleaned at the optimal moment, preventing excessive dust build – up without wasting compressed air.
- Adjustable Pulse Parameters
These controllers allow for the adjustment of various pulse parameters such as pulse width, amplitude, and frequency. The ability to fine – tune these parameters makes them highly adaptable to different applications. In a manufacturing process involving the activation of solenoid valves, the pulse width can be adjusted to control the duration of valve opening, thereby regulating the flow of fluids or gases precisely. - System Integration and Coordination
Pulse controllers play a vital role in integrating and coordinating different components within a system. They can interface with sensors, actuators, and other control devices. In an automated assembly line, the pulse controller receives signals from sensors detecting the position of components. Based on these signals, it sends out appropriate pulses to actuators, such as motors or pneumatic cylinders, to perform tasks like part picking, placing, and fastening in a coordinated manner.
Application Areas of Pulse Controllers
- Industrial Dust Collection Systems
Pulse controllers are extensively used in industrial dust collection systems. In industries like cement manufacturing, woodworking, and mining, large amounts of dust are generated during production processes. The pulse controller is responsible for triggering the cleaning mechanism of the filter bags in the dust collector. By sending periodic high – pressure air pulses, it dislodges the accumulated dust, maintaining the efficiency of the dust collection system and ensuring a clean working environment. - Automotive Manufacturing
In automotive manufacturing, pulse controllers are applied in various processes. For instance, in the painting booths, they control the spraying equipment. The controller adjusts the pulse characteristics of the paint – spraying nozzles, ensuring an even and consistent paint coating on vehicle bodies. Additionally, in the assembly of engines and other components, pulse – controlled actuators are used for precise fastening operations, guaranteeing the quality and reliability of the assembled parts. - Medical Equipment
Certain medical equipment also benefits from the use of pulse controllers. In devices such as hemodialysis machines, the controller is used to regulate the flow of dialysate fluid. By sending precisely timed pulses to pumps and valves, it ensures that the correct amount of fluid is circulated at the appropriate rate during the dialysis process, which is critical for the well – being of patients. In some medical imaging equipment, pulse controllers are used to control the activation of X – ray or ultrasound generators, enabling accurate and safe imaging procedures.
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Custom Rubber Head Filter Cartridge
A custom rubber head filter cartridge is a specialized filtration component designed and manufactured according to specific customer requirements. The rubber head of this filter cartridge plays multiple important roles. Firstly, it can provide a good seal when installed in the filtration system, preventing the leakage of the fluid being filtered. The rubber material is often chosen for its excellent flexibility and sealing properties, which allow it to adapt to different connection interfaces.
Secondly, the rubber head can also enhance the mechanical strength and durability of the cartridge connection part, ensuring that the filter cartridge remains stable during the filtration process. In terms of the filtering part of the cartridge, different filter media can be selected according to the characteristics of the fluid, such as the size of impurities, the chemical properties of the fluid, etc. This enables the custom rubber head filter cartridge to achieve precise and efficient filtration for various applications, including but not limited to water treatment, chemical industry, and food processing.It can be customized in terms of dimensions, filtration accuracy, and the type of rubber used for the head, meeting the diverse needs of different industries and specific working conditions. -
ndustrial dust removal, customized rubber filter element
Manufacturing Process
- Material Selection: The rubber head is typically made of high – quality rubber materials such as nitrile rubber, fluororubber, or ethylene – propylene rubber, which are chosen based on factors like the operating environment, temperature range, and chemical compatibility with the fluid being filtered. For the filter element, materials like cellulose fiber, glass fiber, stainless – steel wire mesh, and sintered felt are often used. These materials offer different filtration precisions and chemical resistances to meet various filtration requirements.
- Molding and Assembly: The rubber head is formed through a molding process to ensure a precise shape and size that matches the filter cartridge. It is then carefully assembled with the filter element. The assembly process may involve techniques such as gluing, clamping, or welding to ensure a secure connection between the rubber head and the filter element, preventing any leakage or detachment during operation.
Advantages of Customization
- Meeting Specific Requirements: Custom rubber – head filter cartridges can be designed to meet the unique needs of different applications. For example, in some high – temperature industrial processes, a heat – resistant rubber head can be customized to ensure the cartridge’s stability and performance. In applications where the fluid contains corrosive substances, a chemically resistant rubber material can be selected for the head, and a corresponding anti – corrosion filter element can be used to enhance the cartridge’s overall durability and reliability.
- Improving Filtration Efficiency: By customizing the structure and parameters of the filter cartridge, such as the pore size of the filter element, the pleat design, and the flow – through area, the filtration efficiency can be optimized. For instance, in a water – treatment system that requires high – precision filtration, a custom – designed filter cartridge with a smaller pore size and a larger filtration area can be developed to effectively remove fine particles and impurities, improving the quality of the treated water.
Quality Control and Testing
- Performance Testing: Before leaving the factory, custom rubber – head filter cartridges undergo a series of strict performance tests. This includes testing the filtration efficiency to ensure that the cartridge can effectively remove impurities of a specific size from the fluid. The pressure – drop characteristics are also measured to ensure that the cartridge does not cause excessive pressure loss during operation, which could affect the normal operation of the entire system. Additionally, tests are conducted to evaluate the cartridge’s resistance to high temperatures, pressures, and chemical corrosion to ensure its reliability in different working conditions.
- Quality Assurance: Manufacturers usually implement a comprehensive quality – management system to ensure the quality of custom filter cartridges. This includes strict control over the raw – material procurement process to ensure that only high – quality materials are used. During the manufacturing process, each production step is closely monitored and inspected to detect and correct any potential quality issues in a timely manner. After production, random sampling inspections are carried out to ensure that each batch of filter cartridges meets the specified quality standards.
Application Examples
- Chemical Industry: In chemical – production processes, custom rubber – head filter cartridges are used to filter various chemical fluids, such as acids, alkalis, and organic solvents. The customized rubber head and filter element materials can resist the corrosion of these chemicals, ensuring the safe and stable operation of the filtration system. For example, in a pharmaceutical – manufacturing process, filter cartridges with high – precision filtration and sterile – resistant properties are required to ensure the quality of the final product.
- Automotive Industry: In the automotive – manufacturing process, custom rubber – head filter cartridges are used in engine – oil filtration systems, fuel – filtration systems, and air – filtration systems. The customized filter cartridges can meet the specific requirements of different automotive models and engine types, improving the performance and reliability of the vehicle’s filtration systems. For example, in high – performance engines, filter cartridges with better filtration efficiency and larger dirt – holding capacities are needed to ensure the cleanliness of the engine oil and the normal operation of the engine.
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QHK-ZX-12D Pulse Controller Drive Solenoid Pulse Valve
What is the maximum working pressure of the QHK – ZX – 12D pulse controllerCan the QHK – ZX – 12D pulse controller be used in a hazardous environment?The specific parameters of the QHK – ZX – 12D pulse controller are as follows:
1. Output Channels
It has 12 output channels.2. Output Voltage
The output voltage can be either 24V or 220V.3. Dimensions
The external dimensions are 160×160×90mm.4. Pulse Width
The default pulse width is 0.50s, and it can be set within the range of 0.01 – 99.99s.5. Pulse Interval
The default pulse interval is 1s, and the setting range is from 1 to 9999s.6. Cycle Interval
The default cycle interval is 1s, and it can be set within the range of 1 – 9999s.7. Startup Function
- Option 1: It starts running immediately upon power – on.
- Option 3: It operates in differential pressure mode. When the conditions are met, it runs according to Mode 1. When the conditions are not met, it continues the blowing until the current cycle is completed.
8. Other Parameters
- The rated input voltage is 220V AC (±10%), 50 – 60HZ (or other specifications).
- The rated output current is 0.8A, and the power consumption is 5W.
- It is designed to be used in an environment with a temperature range of – 25°C to + 55°C. The relative humidity of the air should not exceed 85%. There should be no severe corrosive gases, conductive dust, and no strong vibrations or shocks.
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Industrial dust removal equipment electromagnetic pulse valve Y-12 inch
Industrial dust removal equipment electromagnetic pulse valve Y-12 inch
UndernormalserviceconditionToguaranteethesafetyandreliability,theelectromagneticpulsevalveshallbeoperatedundertheallowableconditionandinaccordancewiththistheoperatinginstruction.Otherwise,alllossesordamagesarisingfromitwillbeassumedbyuser.Iftheuserfalsifiestheelectromagneticpulsevalve,ormodifiesitwithoutauthorization,ordoesn’tcomplywiththeoperatinginstruction,thewarrantywillbeinvalid,andwewillnotberesponsiblefortheproduct.Theelectromagneticpulsevalvecannotbeusedinfluidsthatmaycausechemicalerosionormechanicaldamagetomaterialsofthevalve.Ifthereisnoexactempiricalvalueshowingitsapplicability,youhadbetterfollowtheInstructionManual.Theoperatinginstructionispartoftheproductandshallbesafeandvalidwithintheservicelifeoftheproduct.SafetymeasuresThesemeasuresarerelatedwithsingleelectromagneticpulsevalveonly.Ifthevalveiscombinedwithotherpartsofequipment,itmayhaveotherpotentialdangers,sotheyshallbeconsideredthroughriskanalysisonthesystem.
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Industrial filter bag efficient dust removal, factory custom
Industrial filter bag, dust filter, liquid filter bag, high temperature filter bag, customized filtration solution, environmental protection filtration equipment
Industrial filter bag has the characteristics of high strength, acid and alkali corrosion resistance, wear resistance, folding resistance, easy to clean ash, water repellant oil, anti-static and so on. Application: Industrial filter bags are widely used in steel, cement, chemical industry, power plants, road construction, metallurgy, grain processing, electronics, tobacco and other environmental protection projects